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High-Performance Motor Solutions with VECSTAR™ Enabling Higher Output and Smaller Motors for Next-Generation Electric motors

Smooth acceleration and long distance driving

Proposals for EV motors utilizing its excellent electrical properties, low water absorption, dimensional stability, high heat resistance and shape holding.
Smooth acceleration and long distance driving

Are you facing these challenges?

  • Difficulty increasing motor output
  • Challenges in reducing motor size and weight
  • High manufacturing costs for motors
  • Limited improvement in vehicle performance such as acceleration
  • Difficulty enhancing EV motor efficiency

Solution: Higher Output and Cost Efficiency with Advanced Insulation Material

VECSTAR™ enables higher motor output, reduced weight, and improved manufacturing efficiency for electric motors.

As a thin yet highly insulating material, VECSTAR™ allows greater performance without increasing motor size, supporting the growing demand for high-performance electric mobility solutions.

Motors

Increase Output with Higher Coil Density

As electrification accelerates, motors require higher power density and compact design.

By using VECSTAR™ as an insulating film, coil density can be increased while maintaining the same motor size. This leads to:

  • Higher motor output
  • Improved power density
  • Enhanced overall motor performance
     

Simulation results indicate coil density improvements of approximately 5%, contributing directly to increased output.

Enable Compact and Lightweight Motor Design

With VECSTAR™, motors can be downsized without sacrificing performance.

This allows:

  • Reduction in motor size and weight
  • Improved vehicle efficiency
  • Greater design flexibility for EV systems

Improve Manufacturing Efficiency and Reduce Costs

VECSTAR™ offers both thinness and excellent shape retention, making it easy to handle during manufacturing.

This enables:

  • Smooth insertion into motor slots
  • Shorter production cycle time (tact time)
  • Reduction in total manufacturing cost
     

By simplifying processing, VECSTAR™ contributes to both productivity gains and cost reduction.

Examples of bent VECSTAR™ products

Key Features

Proven & Emerging Applications include:

Motors for electric vehicles

Electric vehicle (EV) motors

Industrial motors

Industrial motors

Small motors for automotive use

Compact automotive motors

Contact

VECSTAR™ contributes to solving your challenges.
Please feel free to contact us for more information about VECSTAR™.

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